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Volvo Penta 2003

  • 3 cyl
  • 1.28 l
  • 28 hp (20.5 kW) at the propeller shaft
  • Diesel

Engine data

Specifications for Volvo Penta 2003
Power28 hp (20.5 kW) at the propeller shaft
Cylinders3
Displacement1.28 l
FuelDiesel
TypeInboard with sterndrive
DriveMS2B reverse gear, V-drive or 120B saildrive

Autumn and spring plan for Volvo Penta 2003

Here's what to do when hauling out and launching. Always follow the instruction book for your engine.

Autumn

  • Change the engine oilOil filter 22057107 · 4.1 l API CD (DS); SAE 20 above +10 °C, SAE 10W below +10 °C · The oil filter is replaced after the first 20 h and then at every second oil change. · every 100 hours or annuallyBuy: Marinshopen · Benns
  • Clean the intake silencerOn the 2003T it is replaced every other year. · annually
  • Change the drive oilevery 400 hours or annually
  • Change the gearbox oil (MS2, MS2V)every 400 hours or annually
  • Check the valve clearanceTo be carried out by an authorised Volvo Penta workshop. · every 100 hours or annually
  • Replace the fuel filter and water separatorFuel filter (fine) 829913 · Fill the tank to reduce condensation.Buy: Marinshopen · Watski
  • Remove the impeller and store it dryImpeller kit 21951342Buy: Marinshopen · Benns
  • Check anodes, belts and hosesZinc anode (engine) 838929Buy: Marinshopen · SeaSea

Spring

  • Check the impeller, replace if damagedImpeller kit 21951342 · every 100 hours or annuallyBuy: Marinshopen · Benns
  • Dismantle and clean the vacuum valveannually
  • Check belts, hoses, oil level and coolant
  • Check through-hulls, seacocks and hose clamps
  • Charge and connect the batteries, clean the terminals
  • After launching, check that nothing is leakingStart the engine and check that cooling water flows out evenly.
Add to calendarTick off in the service bookTwo reminders a year: in April and in October.

Email me the plan

Service data

Engine oil

Specification
API CD (DS); SAE 20 above +10 °C, SAE 10W below +10 °C
Volume
4.1 l

Coolant

Volume
5.5 l
Note
Freshwater system (freshwater-cooled version).

Valve clearance

Intake
0.3 mm
Exhaust
0.3 mm
Measurement ratio
cold or warm engine

Thermostat & RPM

Thermostat
60 °C
Note
Raw-water cooled: opens at 60 ± 2 °C, fully open at 75 °C. Freshwater cooled: opens at 74 ± 1 °C, fully open at 87 °C.
Idle
775–825 rpm
Max RPM
3200 (regulatorn släpper vid 3250) rpm

Tightening torque

Cylinder head bolts
20 + 70 Nm · stage 1 / stage 2
Main bearing bolts
20 + 60 Nm · stage 1 / stage 2
Connecting rod bearing bolts
25 + 70 Nm · stage 1 / stage 2
Flywheel bolts
65 Nm
Injector
20 Nm
Pulley
40 Nm

Troubleshooting

Troubleshooting by symptom

Manuals

Spare parts

Spare parts for Volvo Penta 2003
PartPart numberNoteSource
Impeller kit219513421 pcsBuy (6)Alternatives: 5replaces 3586496Volvo Penta Shop – 21951342 (external link)
FYB Marine (Volvo Penta dealer) – 2003 service parts (fybmarine.shop)
Oil filter8343371 pcsBuy (7)Alternatives: 1older number, superseded by 22057107Volvo Penta Shop – 834337 (external link)
Fuel filter (fine)8299131 pcsBuy (4)Alternatives: 1listed as 'filter' in the VP catalog; replaces 877195Volvo Penta Shop – 829913 (external link)
Pre-filter element (water separator 877767)35810781 pcsBuy (4)Alternatives: 2replaces 858202, 858201Volvo Penta Shop – 3581078 (external link)
FYB Marine (Volvo Penta dealer) – 2003 service parts (fybmarine.shop)
V-belt9669001 pcsBuy (2)Alternatives: 1alternator belt; replaces 958303Volvo Penta Shop – 966900 (external link)
Marine Energy Systems – Volvo Penta 2001/2002/2003 (external link)
FYB Marine (Volvo Penta dealer) – 2003 service parts (fybmarine.shop)
Oil filter220571071 pcsBuy (7)Alternatives: 1current number; replaces 834337FYB Marine (Volvo Penta dealer) – 2003 service parts (fybmarine.shop)
Volvo Penta Shop – 22057107 (external link)
Fuel filter (fine)214927711 pcsBuy (6)FYB's number; the Volvo Penta catalog lists 829913FYB Marine (Volvo Penta dealer) – 2003 service parts (fybmarine.shop)
Thermostat8773551 pcsBuy (1)Alternatives: 1replaces 876691FYB Marine (Volvo Penta dealer) – 2003 service parts (fybmarine.shop)
Volvo Penta Shop – 877355 (external link)
Zinc anode (engine)8389291 pcsBuy (4)Alternatives: 6also aluminium 838929A / magnesium 838929M at FYB; replaces 3838499, 800476, 804107, 837083, 840336, 858501FYB Marine (Volvo Penta dealer) – 2003 service parts (fybmarine.shop)
Volvo Penta Shop – 838929 (external link)
Thermostat (freshwater-cooled)8757951 pcsBuy (1)2002, 2003, 2003T with freshwater coolingFYB Marine (Volvo Penta dealer) – 2003 service parts (fybmarine.shop)
Volvo Penta Shop – 875795 (external link)
Alternator belt9669061 pcsBuy (3)Alternatives: 1replaces 958306FYB Marine (Volvo Penta dealer) – 2003 service parts (fybmarine.shop)
Volvo Penta Shop – 966906 (external link)

Exploded views & parts catalogs

  • Shop
    Parts catalog (exploded diagrams) (legacy.marinepartsexpress.com)
    EN · HTML
  • Shop
    Marine Parts Express – exploded views, Volvo Penta diesel (legacy.marinepartsexpress.com)

    Spare parts diagrams by engine model, free to browse.

  • Shop
    Marine-diesel-engine-manuals.com: Volvo Penta (external link)

    Workshop and instruction manuals for AQ, GL/GXi and drives. Some pages can be previewed for free; the full manual must be purchased.

Parts shared with

  • 2002 11 shared part numbers
  • 2001 8 shared part numbers
  • MD11C 5 shared part numbers
  • MD5A 4 shared part numbers
  • MD7A 4 shared part numbers
  • MD17C 4 shared part numbers

Listings for 2003

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Search used:

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Boats with 2003

5 boat models · A used boat may have had its engine replaced.

Hallberg-Rassy 34Hallberg-Rassy 312Malö 96Maxi 999Moody 346

Owners' experiences

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Related models

2001

Inboard

Diesel

2002

Inboard

Diesel

2003T

Inboard

Diesel

MD2010

Inboard

2 cyl · 0.45 l · 10 hp · Diesel

Service guides

Replacing the impeller →Winterize a boat engine →Find the engine number →

Frequently asked questions about 2003

What is the valve clearance on the 2003?

Intake 0.3 mm and exhaust 0.3 mm, cold or warm engine.

Where can I find the owner's manual for 2003?

Links to owner's manuals and workshop manuals are available under Manuals.

How many cylinders does 2003 have?

Volvo Penta 2003 has 3 cylinders.

What fuel does the 2003 use?

Volvo Penta 2003 runs on diesel.

Which impeller fits the 2003?

Part number 21951342 is listed for this model.

Sources

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