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Volvo Penta 2002

  • Diesel

Engine data

Specifications for Volvo Penta 2002
FuelDiesel
TypeInboard

Autumn and spring plan for Volvo Penta 2002

Here's what to do when hauling out and launching. Always follow the instruction book for your engine.

Autumn

  • Change the engine oilOil filter 22057107 · 2.75 l API CD (DS); SAE 20 above +10 °C, SAE 10W below +10 °C · The oil filter is replaced after the first 20 h and then at every second oil change. · every 100 hours or annuallyBuy: Marinshopen · Benns
  • Clean the intake silencerOn the 2003T it is replaced every other year. · annually
  • Change the drive oilevery 400 hours or annually
  • Change the gearbox oil (MS2, MS2V)every 400 hours or annually
  • Check the valve clearanceTo be carried out by an authorised Volvo Penta workshop. · every 100 hours or annually
  • Replace the fuel filter and water separatorFuel filter (fine) 829913 · Fill the tank to reduce condensation.Buy: Marinshopen · Watski
  • Remove the impeller and store it dryImpeller kit 21951342Buy: Marinshopen · Benns
  • Check anodes, belts and hosesZinc anode (engine) 838929Buy: Marinshopen · SeaSea

Spring

  • Check the impeller, replace if damagedImpeller kit 21951342 · every 100 hours or annuallyBuy: Marinshopen · Benns
  • Dismantle and clean the vacuum valveannually
  • Check belts, hoses, oil level and coolant
  • Check through-hulls, seacocks and hose clamps
  • Charge and connect the batteries, clean the terminals
  • After launching, check that nothing is leakingStart the engine and check that cooling water flows out evenly.
Add to calendarTick off in the service bookTwo reminders a year: in April and in October.

Email me the plan

Service data

Engine oil

Specification
API CD (DS); SAE 20 above +10 °C, SAE 10W below +10 °C
Volume
2.75 l

Coolant

Volume
4 l
Note
Freshwater system (freshwater-cooled version).

Valve clearance

Intake
0.3 mm
Exhaust
0.3 mm
Measurement ratio
cold or warm engine

Thermostat & RPM

Thermostat
60 °C
Note
Raw-water cooled: opens at 60 ± 2 °C, fully open at 75 °C. Freshwater cooled: opens at 74 ± 1 °C, fully open at 87 °C.
Idle
775–825 rpm
Max RPM
3200 (regulatorn släpper vid 3250) rpm

Tightening torque

Cylinder head bolts
20 + 70 Nm · stage 1 / stage 2
Main bearing bolts
20 + 60 Nm · stage 1 / stage 2
Connecting rod bearing bolts
25 + 70 Nm · stage 1 / stage 2
Flywheel bolts
65 Nm
Injector
20 Nm
Pulley
40 Nm

Troubleshooting

Troubleshooting by symptom

Manuals

Spare parts

Spare parts for Volvo Penta 2002
PartPart numberNoteSource
Impeller kit219513421 pcsBuy (6)replaces 3586496Volvo Penta Shop – 21951342 (external link)
FYB Marine (Volvo Penta dealer) – 2002 service parts (fybmarine.shop)
Oil filter8343371 pcsBuy (7)older number, superseded by 22057107Volvo Penta Shop – 834337 (external link)
Fuel filter (fine)8299131 pcsBuy (4)listed as 'filter' in the VP catalog; replaces 877195Volvo Penta Shop – 829913 (external link)
Pre-filter element (water separator 877767)35810781 pcsBuy (4)replaces 858202, 858201Volvo Penta Shop – 3581078 (external link)
FYB Marine (Volvo Penta dealer) – 2002 service parts (fybmarine.shop)
V-belt9669001 pcsBuy (2)alternator belt; replaces 958303Volvo Penta Shop – 966900 (external link)
Marine Energy Systems – Volvo Penta 2001/2002/2003 (external link)
FYB Marine (Volvo Penta dealer) – 2002 service parts (fybmarine.shop)
Oil filter220571071 pcsBuy (7)current number; replaces 834337FYB Marine (Volvo Penta dealer) – 2002 service parts (fybmarine.shop)
Volvo Penta Shop – 22057107 (external link)
Fuel filter (fine)214927711 pcsBuy (6)FYB's number; the Volvo Penta catalog lists 829913FYB Marine (Volvo Penta dealer) – 2002 service parts (fybmarine.shop)
Thermostat8773551 pcsBuy (1)replaces 876691FYB Marine (Volvo Penta dealer) – 2002 service parts (fybmarine.shop)
Volvo Penta Shop – 877355 (external link)
Zinc anode (engine)8389291 pcsBuy (4)also aluminium 838929A / magnesium 838929M at FYB; replaces 3838499, 800476, 804107, 837083, 840336, 858501FYB Marine (Volvo Penta dealer) – 2002 service parts (fybmarine.shop)
Volvo Penta Shop – 838929 (external link)
Thermostat (freshwater-cooled)8757951 pcsBuy (1)2002, 2003, 2003T with freshwater coolingFYB Marine (Volvo Penta dealer) – 2002 service parts (fybmarine.shop)
Volvo Penta Shop – 875795 (external link)
Alternator belt9669061 pcsBuy (3)replaces 958306FYB Marine (Volvo Penta dealer) – 2002 service parts (fybmarine.shop)
Volvo Penta Shop – 966906 (external link)

Exploded views & parts catalogs

  • Shop
    Parts catalog (exploded diagrams) (legacy.marinepartsexpress.com)
    EN · HTML
  • Shop
    Marine Parts Express – exploded views, Volvo Penta diesel (legacy.marinepartsexpress.com)

    Spare parts diagrams by engine model, free to browse.

  • Shop
    Marine-diesel-engine-manuals.com: Volvo Penta (external link)

    Workshop and instruction manuals for AQ, GL/GXi and drives. Some pages can be previewed for free; the full manual must be purchased.

Parts shared with

  • 2003 11 shared part numbers
  • 2001 8 shared part numbers
  • MD11C 5 shared part numbers
  • MD5A 4 shared part numbers
  • MD7A 4 shared part numbers
  • MD17C 4 shared part numbers

Listings for 2002

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Boats with 2002

7 boat models · A used boat may have had its engine replaced.

Beneteau First 305Etap 28iEtap 30Hallberg-Rassy 29Hallberg-Rassy 31Jeanneau Sun Way 28Maxi 999

Owners' experiences

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Related models

2001

Inboard

Diesel

2003

Inboard with sterndrive

3 cyl · 1.28 l · 28 hp (20.5 kW) at the propeller shaft · Diesel

2003T

Inboard

Diesel

MD2010

Inboard

2 cyl · 0.45 l · 10 hp · Diesel

Service guides

Replacing the impeller →Winterize a boat engine →Find the engine number →

Frequently asked questions about 2002

What is the valve clearance on the 2002?

Intake 0.3 mm and exhaust 0.3 mm, cold or warm engine.

Where can I find the owner's manual for 2002?

Links to owner's manuals and workshop manuals are available under Manuals.

What fuel does the 2002 use?

Volvo Penta 2002 runs on diesel.

Which impeller fits the 2002?

Part number 21951342 is listed for this model.

Sources

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